Is The Allswell Mattress Made In The USA

Overview of Allswell Mattresses

Allswell is a relatively new sleep company backed by Walmart, a retail giant known for providing value-driven products. The brand focuses on hybrid mattresses that combine foam and coil construction, offering balanced support and comfort. In addition to mattresses, Allswell offers a range of complementary sleep products, including mattress toppers, bedding, and bath linens. 

The brand caters to budget-conscious shoppers seeking high-quality sleep solutions without breaking the bank. The flagship product is the Allswell Hybrid Mattress, which combines sturdy pocketed coils with foam comfort layers for a supportive and budget-friendly option. 

Allswell’s mattress lineup includes:

1. The Allswell: A flagship hybrid mattress that combines memory foam and pocketed coils for balanced comfort and support.
2. The Allswell Luxe: A medium-firm hybrid mattress with enhanced comfort layers.
3. The Allswell Supreme: A premium hybrid mattress offering advanced features for luxury seekers.
4. The Allswell Brick: A firmer option designed for those who prefer robust support.

Each mattress model is thoughtfully designed to meet diverse sleeping preferences and body types while maintaining affordability.

Features of the Allswell Mattress

The Allswell Mattress is a popular hybrid mattress offering a balance of comfort, support, and affordability. Here are its key features:

1. Construction and Materials

All Allswell mattresses feature a hybrid design with memory foam comfort layers and pocketed coils for support. The foams are infused with cooling materials like charcoal and copper gel to enhance temperature regulation. The coils are individually wrapped, minimizing motion transfer and ensuring targeted support.

2. Firmness Level

The flagship Allswell mattress has a firmness rating of 7/10, offering a firm surface ideal for back and stomach sleepers. While it may not conform as closely as traditional memory foam mattresses, its firm feel provides sufficient support for spinal alignment.

3. Temperature Regulation

With its hybrid design, the Allswell mattress excels in temperature control. The pocketed coils promote airflow, while the copper and charcoal infusion in the memory foam helps dissipate heat, keeping the mattress cool throughout the night.

4. Edge Support

The Allswell mattress features reinforced edges thanks to high-gauge coils along the perimeter. This enhances usability, allowing sleepers to sit or sleep near the edge without feeling unsupported.

5. Motion Isolation

Though not as effective as all-foam mattresses, the Allswell isolates motion reasonably well for a hybrid model. This makes it a good option for couples who value minimal disturbances during sleep.

Are Allswell Mattresses Made in the USA?

Yes, Allswell mattresses are manufactured in the USA. The company ensures that its mattresses are designed and assembled domestically, which aligns with its commitment to quality and customer satisfaction. However, the story doesn’t end there. While the assembly takes place in the USA, some materials used in the mattresses may be sourced internationally.

The Role of Imported Materials

According to Allswell’s official website, the company collaborates with “a curated group of mills, artisans, and suppliers from all over the world.” This means that while the mattresses are made in the USA, some of the components, such as memory foam or textiles, might be imported from other countries.

For consumers, this raises a critical question: does the use of imported materials compromise the quality of the product? The answer largely depends on the brand’s quality control processes and the standards adhered to during manufacturing. Allswell maintains rigorous testing and quality checks, ensuring its products meet or exceed industry standards.

Understanding Allswell’s Manufacturing Location

Allswell mattress manufacturing has changed substantially over the last several years. The company moved its production from China and now runs strong manufacturing operations in the United States.

1) The Phoenix, Arizona Production Facility

Allswell’s manufacturing operations center around a state-of-the-art facility in Phoenix, Arizona. This 650,000-square-foot vertically integrated manufacturing plant oversees every step of mattress production, from raw materials to final packaging. The facility’s prime location and resilient infrastructure serve as the life-blood of Allswell’s American manufacturing commitment.

2) Partnership with Brooklyn Bedding

Allswell’s manufacturing excellence comes through collaboration with Brooklyn Bedding, a 25-year-old family-owned mattress company. This partnership helps maintain high-quality standards at available prices. Brooklyn Bedding’s expertise covers the full Allswell product line, including:

• The Allswell Original
• Allswell Luxe Hybrid
• Allswell Supreme
• Allswell Brick

3) Manufacturing Capacity and Capabilities

The Phoenix facility, under 3Z Brands operation, shows remarkable production power. The facility makes about 2,200 mattresses daily and can scale up to 4,000 units. This production capacity serves Allswell’s needs and supports several other prominent mattress brands.

The facility’s vertical integration gives complete control over manufacturing. This setup combines smoothly with quality control and simplified processes. Allswell maintains its position as a leading mattress provider while supporting Walmart’s broader goal to strengthen American manufacturing.

The detailed manufacturing infrastructure has made Allswell a true American-made brand. The company uses domestic expertise and resources to deliver quality sleep products nationwide. The experience of Brooklyn Bedding and the advanced Phoenix facility create a solid foundation. This combination helps produce high-quality mattresses at competitive prices.

The Made in USA Journey

Allswell has shown its steadfast dedication to American manufacturing since 2018, which marks a crucial milestone in the rise of the domestic mattress industry.

History of Allswell’s American Manufacturing

Walmart spotted a chance to shake up the mattress industry and started Allswell. The brand came to life by blending online shopping ease with Walmart’s prominent reputation. Allswell focused on careful design and handcrafting at U.S.-based manufacturing facilities right from the start. This set new quality and affordability standards in the mattress industry.

Walmart’s Investment in US Production

Walmart took its support for American manufacturing to new heights with a $350 billion investment pledge spread over ten years. The money goes to products made, grown, or assembled in the United States. This plan brings several benefits:

• Creation of an estimated 750,000 new American jobs
• Reduction of 100 million tons of CO2 emissions through local production
• Support for over 9,000 entrepreneurs who want to become Walmart vendors

Impact on Local Economy

Allswell’s domestic manufacturing creates economic benefits beyond just jobs. Walmart’s American Lighthouses initiative builds regional manufacturing hubs that connect the core team, suppliers, manufacturers, NGOs, and academic institutions. This shared approach works well, as 85% of customers say U.S.-made or assembled products matter to them.

Local production helps Allswell keep strict quality control and make mattresses that “surpass even luxury brand standards.” This strategy strengthens local manufacturing and creates a lasting model for the American mattress industry’s future growth.

Allswell uses both domestic and foreign materials in its production. This balanced approach puts quality first while keeping prices competitive. The strategy fits with industry trends of bringing manufacturing back to America. It helps rebuild manufacturing communities and boosts local economic growth.

Material Sourcing and Assembly

A closer look at Allswell mattress components shows a clever mix of materials and strict quality checks that make it comfortable and long-lasting.

1) Domestic vs International Materials

Allswell mattresses blend materials from different sources to create their unique hybrid design. Each mattress is built with several specialized layers:

• The base layer of individually wrapped coils to last longer
• High-density polyurethane foam (1-inch transitional layer)
• Memory foam with copper particle infusion (2-inch layer)
• Quilted top panel with extra memory foam

The company works with thoroughly vetted suppliers who provide materials both locally and from overseas. This smart approach to sourcing helps Allswell keep prices competitive while maintaining high-quality standards.

2) Quality Control Standards

Quality control is a big part of Allswell’s production process. Their mattresses use foams that are CertiPUR-US certified, which means they don’t contain harmful chemicals, mercury, lead, or formaldehyde. Their quality checks include:

• Independent lab testing of all components
• Emissions testing below set limits
• Safety checks at every step
• Individual inspection before shipping

Every mattress goes through rigorous testing to meet or exceed industry standards. The quality team checks each unit carefully and won’t let anything leave the factory if it doesn’t meet their high standards.

3) Supply Chain Management

Allswell shows its dedication to responsible manufacturing through smart supply chain management. Their sustainable procurement policy focuses on:

• Green sourcing practices
• Ethical social practices
• Careful partner selection
• Material quality verification

They blend traditional methods with new materials in their manufacturing process. This attention to supply chain details helps them deliver consistent quality on time.

The company pays special attention to material selection, particularly for heat management and comfort. Their memory foam uses copper and graphite infusions to control temperature, and the individually wrapped coils help air flow freely throughout the mattress.

Manufacturing Process Deep Dive

Allswell mattresses come to life through a blend of modern machinery and expert craftsmanship at their cutting-edge factory. Their production line shows remarkable output, making approximately 2,200 mattresses daily and can reach 4,000 units at peak capacity.

Step-by-Step Production Overview

Foam production stands as a vital first step that demands precision. The plant’s specialized foam-pouring machine stretches 40 feet in length, 10 feet in width, and rises 20 feet high. Here’s how the foam takes shape:

1. Chemical mixture preparation
2. Air integration through specialized metal bars
3. Curing period for stability
4. Vertical cutting to mattress dimensions
5. Horizontal slicing for proper layering

While foam production runs, the spring assembly takes place simultaneously. Steel coils transform into supportive mattress cores. Modern machines turn steel threads into perfectly sized springs, which nest in individual pockets to give optimal support and reduce motion transfer.

Quality Testing Procedures

Each mattress must pass rigorous quality checks. The testing process looks at:

• Motion isolation testing with multiple testers
• Pressure relief assessment using sensory pads
• Edge support verification through perimeter testing
• Temperature neutrality monitoring
• Sound testing for noise reduction

Special equipment simulates years of use to help determine warranty coverage and ensure durability. Every prototype goes through extensive testing before mass production approval, with close attention to softness, responsiveness, and support.

Packaging and Shipping Operations

The final stage brings together compression and packaging expertise. After assembly, each mattress goes through these steps:

• Compression using specialized machinery
• Vacuum sealing in protective plastic
• Rolling and additional protective wrapping
• Boxing for shipment

The team processes orders in 1-2 business days, and standard delivery takes 2-7 business days. Customers can choose White Glove service for a flat charge of $99.00, which includes professional setup and removal of old packaging.

Quality checks continue through the packaging phase. Each mattress gets a final inspection before leaving the facility. This careful attention ensures only the best products reach customers, helping Allswell maintain its quality reputation.

Allswell’s manufacturing process shows how modern technology and skilled craftsmanship work together. Their combination of advanced equipment, expert staff, and thorough testing delivers consistent quality across their mattress line.

American Manufacturing Benefits

American mattress manufacturing plays a vital role in the nation’s economy. It benefits consumers and helps protect the environment. U.S.-based production creates substantial advantages for many sectors.

1) Job Creation and Economic Impact

Manufacturing has become a major force in economic growth. The sector adds USD 2.65 trillion to the U.S. economy and provides jobs to nearly 13 million American workers. Manufacturing jobs have grown remarkably. More than 775,000 manufacturing jobs were added since 2021. This growth shows no signs of slowing down. Experts predict about 336,000 new manufacturing jobs will be created each year through 2035.

The economic benefits go beyond just creating jobs. Private companies have invested USD 910 billion in manufacturing facilities nationwide. This investment shows strong faith in American manufacturing capabilities. A renaissance in domestic production has created opportunities for workers with different skills and backgrounds.

2) Environmental Considerations

U.S. mattress production brings major environmental improvements. Old-style mattress manufacturing caused environmental problems, but modern U.S. facilities now use green practices:

1. Reduction of carbon emissions through localized production
2. Implementation of detailed waste management systems
3. Utilization of recycled materials in production
4. Integration of biodegradable components

Manufacturing with environmental awareness matters more than ever. Traditional mattress production released millions of tons of chemical emissions. U.S. manufacturers now lead the way in adopting eco-friendly alternatives:

• Use of natural, renewable resources
• Implementation of green manufacturing processes
• Reduction of volatile organic compounds (VOCs)
• Proper disposal of chemical compounds

3) Quality Control Advantages

U.S. manufacturing facilities follow strict quality control standards that help consumers directly. Detailed quality control processes show several key benefits:

Quality control helps cut long-term costs and improves product reliability. Manufacturers can find and fix defects early through detailed inspections and testing. This leads to:

• Fewer warranty claims and customer complaints
• Better brand reputation and customer trust
• Better regulatory compliance
• Less production waste and rework costs

Quality control in U.S. manufacturing makes products more consistent and reliable. Companies that follow strict quality measures report fewer defects and happier customers. These processes matter especially in mattress production. CertiPUR-US certification proves products don’t contain harmful chemicals and meet tough standards for performance, emissions, and durability.

Advanced technology and skilled workers in U.S. factories enable up-to-the-minute quality monitoring and quick process adjustments. This proactive quality control approach has transformed the industry. Manufacturers maintain high standards while making production more efficient.

Read Also: Does The Allswell Mattress Contain Fiberglass?

Pros and Cons of Allswell Mattresses

Allswell mattresses provide excellent value, offering comfort, support, and hybrid designs at an affordable price. Here are the pros and cons of Allswell mattresses, helping you determine if they’re the right choice for your sleep needs:

Pros

• Affordable pricing for hybrid models.
• Strong edge support for better stability.
• Cooling technology in memory foam layers.
• Local manufacturing ensures quality and safety.

Cons

• A firmer feel may not suit lightweight side sleepers.
• Limited motion isolation compared to all-foam mattresses.
• Slight off-gassing upon unboxing.

Performance Ratings

Here’s a summary of how the Allswell mattress performs based on various criteria:

Allswell Mattress Sizes and Dimensions

The Allswell mattress is available in six standard sizes, slightly shorter than industry norms but highly affordable:

Who Should Buy an Allswell Mattress?

An Allswell mattress may be a great choice for certain types of buyers. Here’s who should consider purchasing one:

1. Sleep Positions

• Back Sleepers: Benefit from the firm support that maintains spinal alignment.
• Stomach Sleepers: The firm surface prevents excessive sinkage, especially for those under 230 lbs.
• Side Sleepers: The Supreme model or a mattress topper may be better suited to alleviate pressure points.

2. Body Types

• Lightweight Sleepers (<130 lbs): May find the Original model too firm.
• Average to Heavyweight Sleepers (130-230+ lbs): Allswell mattresses provide excellent support and pressure relief.

FAQs

1. Is the Allswell Mattress Made in the USA?

Yes, Allswell mattresses are proudly made in the USA, ensuring high-quality materials and craftsmanship.

2. What type of sleepers benefit most from Allswell mattresses?

Back and stomach sleepers, particularly those weighing over 130 pounds, will find Allswell mattresses most comfortable.

3. How does Allswell compare to other hybrid mattresses?

Allswell stands out for its affordability and American-made quality. While it may lack some luxury features, it delivers excellent value for the price.

4. Can I try an Allswell mattress before buying?

Yes, Allswell mattresses can be tried at select Walmart locations and showrooms in Illinois, Texas, and Minnesota.

5. What is the best way to clean an Allswell mattress?

Spot clean with mild detergent and warm water. Avoid soaking the mattress or using harsh chemicals that may damage the materials.

Conclusion: Is the Allswell Mattress Worth It?

The Allswell mattress offers an excellent balance of affordability, support, and performance. While it may not provide the deep conforming feel of luxury memory foam mattresses, its firm surface, temperature regulation, and edge support make it a solid choice for budget-conscious back and stomach sleepers.

If you’re wondering If the Allswell Mattress is made in the USA, the answer is a resounding yes. This domestic production ensures high-quality standards and supports local economies. With its value-driven price point and versatile features, the Allswell mattress is an appealing option for anyone seeking a reliable hybrid mattress without overspending.